Syllabus
Introduction to Shielded Metal Arc Welding (SMAW)

Introduction to Shielded Metal Arc Welding (SMAW)

WLDG-1428

Credit Spring 2021
01/19/2021 - 05/16/2021

Course Information

Section 015
Lecture
MW 13:30 - 14:50
RRC5 5133.00
Troy DeFrates

Section 015
Laboratory
MW 14:50 - 16:05
RRC5 5133.00
Troy DeFrates

Office Hours

  • T Th F
    9:00 am - 2:00 pm
    T/Th - RVS and RRC by appointment
    Please make an appointment to meet with me. I am in class all day at RRC on M/W so can't meet then. T/Th and most Fridays are available by appointment.

Course Requirements

WLDG 1428: Introduction to Shielded Metal Arc Welding


Welding Technology Department

Austin Community College


Riverside Office: (512) 223-6443

Round Rock Office: (512) 223-0358

 

SYLLABUS

 

Course Description

WLDG 1428: Introduction to Shielded Metal Arc Welding.  An introduction to the shielded metal arc welding process. Emphasis placed on power sources, electrode selection, and various joint designs.   Course Fee: $50.00; Course Type: W

Additional course requirement:  OSHA 10.

 

Prerequisites

This course has no prerequisites.

 

Course Rationale

Students take this course typically to satisfy one of the following objectives:

  • You are pursuing an Associate of Applied Science degree in Welding Technology offered by Austin Community College, and this course is one of your degree requirements.

  • You have no experience in welding technology, but would like to learn about Shielded Metal Arc Welding as an introduction to the profession. 

  • This course is the prerequisite for WLDG 1457 Intermediate Shielded Metal Arc Welding.

 

Course Learning Outcomes

Select electrodes and amperage settings for various thicknesses of materials and welding positions; define principles of arc welding; explain electrode classifications; perform SMAW operations utilizing various positions, electrodes, and joint designs.

 

Program Learning Outcomes

  • Demonstrate welding skills sufficient to meet industry certified welder standards.

  • Interpret codes and safety standards that pertain to the welding industry.

  • Use proper hand, measuring, and layout tools, to fabricate welded projects or certification coupons.

  • Demonstrate work attributes and ethics that contribute to personal success and towards employment goals.


 

SCANS Competencies

The U.S. Department of Labor appointed a Secretary's Commission on Achieving Necessary Skills (SCANS) to determine the general academic and workforce skills needed to succeed in the workplace.  The Commission's purpose has been to encourage a vital national economy based on a highly skilled workforce.  The Welding Technology Department at Austin Community College incorporates these SCANS competencies into its course offerings by means of classroom instruction, lab exercises, student interaction, and specific work-related assignments.  A listing of the SCANS competencies for each welding course is as follows:

 

Program:  Welding Technology- Code Welding        

List of All Courses Required and Identified Competencies

Competencies

Course

CIP:  48.0508

1

2

3

4

5

6

7

8

Number

Course Title

X

X

X

X

X

X

X

X

NDTE-1405

Introduction to Ultrasonic Testing

X

X

X

X

X

X

X

X

NDTE-2401

Advanced Ultrasonics

X

X

X

X

X

X

X

X

NDTE-2411

Preparation for Certified Welding Inspector Exam

X

X

X

X

X

X

X

X

WLDG-1337

Introduction to Welding Metallurgy

X

X

X

X

X

X

X

X

WLDG-1413

Introduction to Blueprint Reading for Welders

X

X

X

X

X

X

X

X

WLDG-1417

Introduction to Layout and Fabrication

X

X

X

X

X

X

X

X

WLDG-1427

Welding Codes and Standards

X

X

X

X

X

X

X

X

WLDG-1428

Introduction to Shielded Metal Arc Welding (SMAW)

X

X

X

X

X

X

X

X

WLDG-1430

Introduction to Gas Metal Arc Welding (GMAW) & (FCAW)

X

X

X

X

X

X

X

X

WLDG-1434

Introduction to Gas Tungsten Arc Welding (GTAW)

X

X

X

X

X

X

X

X

WLDG-1435

Introduction to Pipe Welding- API 1104

X

X

X

X

X

X

X

X

WLDG-1457

Intermediate Shielded Metal Arc Welding (SMAW)

X

X

X

X

X

X

X

X

WLDG-2179

Welder Qualification

X

X

X

X

X

X

X

X

WLDG-2288

Internship-Welding Technology/ Welder

X

X

X

X

X

X

X

X

WLDG-2431

Advanced Blueprint Interpretation and Cost Analysis

X

X

X

X

X

X

X

X

WLDG-2450

Orbital Tube Welding

X

X

X

X

X

X

X

X

WLDG-2451

Advanced Gas Tungsten Arc Welding

X

X

X

X

X

X

X

X

WLDG-2453

Advanced Pipe Welding- ASME Section IX

X

X

X

X

X

X

X

X

WLDG-2471

Structural Connections

 

 

 

 

 

 

 

 

COMPETENCY REFERENCES

8. PERSONAL QUALITIES

7. THINKING SKILLS

6. BASIC SKILLS

5. TECHNOLOGY

4. SYSTEMS

3. INFORMATION

2. INTERPERSONAL

1. RESOURCES

Further information about SCANS can be found at the following ACC website:

http://www.austincc.edu/mkt/scans.php 

 

Required Texts/ Materials/ Software

Jeffus, Larry, Welding: Principles and Applications, Delmar Publishers, Inc., current edition.

This excellent textbook provides a great deal of specific instruction and reference material on theory and applied welding skills.  It can be purchased at the campus bookstore.

Required Supplies:  There are a number of required tools for this course.  Please see the supply list in this syllabus.

 

Instructional Methodology

You will receive four hours of college credit when you successfully complete this course.  During the fall and spring semesters, the course will meet for sixteen weeks scheduled in one of the following formats: (1) twice weekly for 2:35 hours per class, or (2) once weekly for 5:20 hours per class.  During the summer, the course will meet 16 times: (1) twice weekly for 5:10 hours per class.  Regardless of format, the total class time for this course is eighty clock hours.  

Tuition is charged at the rate posted in the current Course Schedule, depending upon whether you live in-district, out-of-district, or out-of-state.  In addition, there is a $50.00 course fee to cover welding electrodes, gases, practice metal and incidental consumables, plus a $3.00 annual fee which provides you with an accident insurance policy ($25.00 deductible).

 

Grading Policy

Your final grade will be based on your progress throughout the semester in the areas of 

applied skills (projects) and theory (examinations), weighted as follows:

 

1. Projects……………………………60%

2. Exams/ OSHA 10/ Other Assignments….40%

 

Your applied skills will develop as you progress through the Project List given later in this syllabus.  The Project List contains important accumulative projects, so your final applied skills grade will be based on the percentage of projects you complete.

Theory is also an important part of this course.  While applied skills are invaluable for learning what to do, a welding technician must also know the theory behind why things happen.  Your instructor will provide appropriate written exams to measure your understanding of welding theory.

When calculating the above percentages, the following grading system is used at Austin Community College:

A—Excellent 90% - 100% Grade Points 4

B—Good 80% - 89% 3

C—Satisfactory 70% - 79% 2

D—Minimum Pass 60% - 69% 1

F—Fail 59% - 00% 0

NOTE:  A grade of D or below may not be applied toward any Welding Technology award.


 

Attendance/ Class Participation

Regular and punctual class and laboratory attendance is expected of all students. If attendance or compliance with other course policies is unsatisfactory, the instructor may withdraw students from the class.  If you accumulate unexcused absences exceeding 10% of the total eighty clock-hours required for this course by the Texas Higher Education Coordinating Board, you will be dropped from class.  You will receive the grade of W.  If the final semester withdrawal date has passed, you will receive the grade of F.

Your absences will be recorded on the last page of your Projects List presented at the back of this syllabus.  It is your responsibility—not your instructor’s—to keep track of your absences.

Excessive absences result in (1) your failure to progress towards the objectives of the course, (2) unfair demands on your instructor's time by taking him/her away from responsible students in order to catch you up on missed assignments, and most important (3) you become an increased safety risk due to your diminished familiarity with hazardous equipment and safety protocols.

In the event the college or campus closes due to unforeseen circumstances (for example, severe weather or other emergency), the student is responsible for communicating with their professor during the closure and completing any assignments or other activities designated by their professor as a result of class sessions being missed.

 

Withdrawal from Classes

It is the responsibility of each student to ensure that his or her name is removed from the roll should he or she decide to withdraw from the class. The instructor does, however, reserve the right to drop a student should he or she feel it is necessary. If a student decides to withdraw, he or she should also verify that the withdrawal is submitted before the Final Withdrawal Date. The student is also strongly encouraged to keep any paperwork in case a problem arises.  

Students are responsible for understanding the impact that withdrawal from a course may have on their financial aid, veterans’ benefits, and international student status. Per state law, students enrolling for the first time in Fall 2007 or later at any public Texas college or university may not withdraw (receive a W) from more than six courses during their undergraduate college education. Some exemptions for good cause could allow a student to withdraw from a course without having it count toward this limit. Students are strongly encouraged to meet with an advisor when making decisions about course selection, course loads, and course withdrawals. 

Students who enroll for the third or subsequent time in a course taken since Fall, 2002, may be charged a higher tuition rate, for that course.

Makeup Work 

If you must make up work at a class time other than that for which you are scheduled, you must comply with the following rules:

 

  1. You must sign in using the sheet found in the tool room at Round Rock, or in the white notebook posted on the wall next to the hall door leading into Welding Laboratory 3122 at Riverside.  This is a liability insurance requirement.

  2. You must have the approval and supervision of a faculty member at all times while you are working.  You must notify that person when you arrive and leave.  You must not work unattended

  3. When you have finished working, you must clean up your work area, sign out, and inform the faculty member on duty that you are leaving.

 

Incomplete Grades

Strive to complete your work on time.  The grade of Incomplete is given only if you can substantiate why assignments were not completed due to an insurmountable schedule conflict that occurred after the final date for withdrawing from the course.  The Incomplete grade must be removed before the deadline during the following semester, or it will automatically convert to a final grade of F.  Consult the calendar in the current College Catalog for the removal date deadline during the following semester.  It is not your instructor's responsibility to remind you of this date.  

Students receiving an “I” for Spring 2020 or Summer 2020 may complete remaining course requirements and convert the I to a completion grade during the Summer or Fall 2020 semesters.  The final date for conversion of spring and summer semester incompletes is November 19th, 2020, the published final fall conversion date for Incompletes.

Students receiving an “I” for Spring 2020 or Summer 2020 who have not completed course requirements by the November 19th, 2020 extended conversion date may request that the I be converted to a W and that they receive a voucher to take the course in Spring 2021.  These requests will be considered by the COVID-19 Spring 2021 Hardship Review Committee.  Approval would require extenuating circumstances that did not allow the student to complete the course requirements during the extended completion time.  

Students may request an Incomplete from their faculty member if they believe circumstances warrant.  The faculty member will determine whether the Incomplete is appropriate to award or not.  The following processes must be followed when awarding a student an I grade. 

1.    Prior to the end of the semester in which the “I” is to be awarded, the student must meet with the instructor to determine the assignments and exams that must be completed prior to the deadline date.  This meeting can occur virtually or in person.  The instructor should complete the Report of Incomplete Grade form.

2.    The faculty member will complete the form, including all requirements to complete the course and the due date, sign (by typing in name) and then email it to the student.  The student will then complete his/her section, sign (by typing in name), and return the completed form to the faculty member to complete the agreement.  A copy of the fully completed form can then be emailed by the faculty member to the student and the department chair for each grade of Incomplete that the faculty member submits at the end of the semester.   

3.    The student must complete all remaining work by the date specified on the form above.  This date is determined by the instructor in collaboration with the student, but it may not be later than the final withdrawal deadline in the subsequent long semester.  

4.    Students will retain access to the course Blackboard page through the subsequent semester in order to submit work and complete the course. Students will be able to log on to Blackboard and have access to the course section materials, assignments, and grades from the course and semester in which the Incomplete was awarded.  

5.    When the student completes the required work by the Incomplete deadline, the instructor will submit an electronic Grade Change Form to change the student’s performance grade from an “I” to the earned grade of A, B, C, D, or F. 

If an Incomplete is not resolved by the deadline, the grade automatically converts to an “F.”  Approval to carry an Incomplete for longer than the following semester or session deadline is not frequently granted.

 

Course Outline/ Calendar

A list of projects is included in this syllabus.  You will move through the projects for this course at your own pace; however, advancement is at the discretion of your professor.  Your professor will provide test dates and deadlines.

Please note that schedule changes may occur during the semester.  Any changes will be announced in class.

 

Campus Operations

To limit the spread of COVID-19, ACC campuses remain closed to all but faculty, essential staff, and students who are enrolled in certain Career and Technical Education courses.   Face-to-face classes and services are limited.

HEALTH & SAFETY PROTOCOLS

All ACC campuses and centers have one entrance for students and employees. The college is limiting facility access to faculty, essential staff, and students who are enrolled in Career and Technical Education courses.  Each person is required to take the following steps: 

1. Self-screen for COVID-19 symptoms using the ACC Health Screening App. There are three secure ways to use the app  1) download it on your phone (recommended), 2) download the web link, or 3) you may use an iPad that is available at the door. It is easy to download and use. Answer a series of quick questions and the app will give you results. Save the results to show at the door upon entry. Get the app here at:

https://www.austincc.edu/coronavirus/acc-health-screening-app

2. ACC ID badges or Student ID cards will be required for all employees and students upon entry. Employees and students must display their I.D. at all times. 

3. Temperature checks will be conducted with a no-touch thermometer. If you have a fever 100 degrees Fahrenheit or greater, you will not be admitted to the building. 

4. ACC Health Screen App results will be requested at the door. If you are unable to download the app, an iPad will be provided at the door so that you may answer a series of questions to determine if you have COVID-19 symptoms which include:
      Cough
      Shortness of breath or difficulty breathing
      Chills
      Repeated shaking with chills 
      Muscle pain
      Headache
      Sore throat
      Loss of taste or smell
      Diarrhea
      Fever
      Have you come into contact with anyone who tested positive for COVID-19 with 14 days?

If you do not pass the pre-screening, you will receive specific information on healthcare procedures and instructions for what you need to know to be able to return to campus.

5. Facial coverings/masks are required for anyone entering an ACC building. You must wear a facial covering/mask at all times. In private spaces such as an individual office, your facial covering may be removed if you are alone. These guidelines are consistent with guidance from the Centers for Disease Control and Prevention, which makes clear that facial coverings and social distancing are among the most effective measures for limiting the spread of COVID-19. 

TIP—Students should arrive to campus early to ensure enough time to get through the screening line. 

On-Campus Protocols

  • Wash and sanitize your hands prior to entering a classroom, office, or facility. Hand sanitizing stations, disinfecting wipes, soap, and water are readily available.

  • Continue to practice good hygiene by washing your hands frequently for 20 seconds.

  • Practice social distancing with all individuals by maintaining at least six feet of separation.

  • Follow floor stickers that are placed throughout the campus to help guide social distancing in high traffic areas.

  • A maximum of two people at a time will be allowed in elevators.

  • Facial coverings/masks must remain on at all times. A facial covering may only be removed as allowed by the course safety plan (i.e., when alone in private spaces such as an individual office).

  • For the safety of all who are on-campus, water fountains will be turned off, vending machines will have limited services, all food services will be suspended, and common area furniture will be removed. Please plan accordingly.

Classroom Protocols

  • Schedules are staggered and courses have been divided into smaller sections to minimize contact with individuals.

  • Seating for standard classrooms is limited to nine students and one instructor unless the classroom is deemed large enough to handle more by the Safety & Operations Office.

  • Faculty will assign seats to students to keep them at a safe distance from one another. It's imperative that students follow seat assignments in order to track any contamination or the possible spread of COVID-19.

  • Plexiguards are installed on faculty desks if there is not at least nine-feet between the desk and the first row of students. 

  • Once inside the classroom, facial coverings must continue to be worn.

  • ACC encourages students to wipe down their desks before class begins. Supplies will be provided in each classroom.

Deep Cleaning Protocols

  • ACC's Campus Operations Quality Control staff will regularly and frequently disinfect any and all high touch surfaces such as door knobs, tables, chairs, and restrooms.

  • Staff will disinfect classrooms as soon as classes are over.

  • Students and employees will be reminded to disinfect personal electronics on a regular basis.

  • Hand sanitizer will be available in or near every classroom.

  • Sufficient disinfecting supplies are available to maintain hygienic standards throughout the day.

  • These disinfectant procedures will occur after each class and at the end of every day.

Illness & Travel Protocols

  • If you feel sick, feverish, or unwell, please do not come to campus or office.

  • You will need to get tested for COVID-19 and report the results (positive or negative) to ACC's COVID-19 Liaison (see below). 

  • If you become ill in the classroom or inside an ACC facility, you will be asked to go into an isolation room to take the state's online self-assessment.

  • Isolation rooms are available on each campus and center with resources and information to help you learn about the next steps and where to go for a COVID-19 test. 

  • All areas used by anyone who is sick or tests positive for COVID-19 will be immediately closed, waiting for the appropriate period of time before it is thoroughly deep cleaned, disinfected, and deemed safe to reopen. 

  • If you have been in contact with someone who tested positive for COVID-19 within the last 14 days, you must self-report. ACC's Self-Report form is available online.

  • ACC has identified a primary COVID-19 Liaison responsible for communicating and coordinating with local health departments. Our liaison is Michael Garcia, Executive Director of Regulatory Affairs, sem-helpdesk@austincc.edu

A training video is available here at: https://www.austincc.edu/coronavirus/health-and-safety-protocols

Statement on Academic Integrity

Austin Community College values academic integrity in the educational process. Acts of academic dishonesty/misconduct undermine the learning process, present a disadvantage to students who earn credit honestly, and subvert the academic mission of the institution. The potential consequences of fraudulent credentials raise additional concerns for individuals and communities beyond campus who rely on institutions of higher learning to certify students' academic achievements, and expect to benefit from the claimed knowledge and skills of their graduates. Students must follow all instructions given by faculty or designated college representatives when taking examinations, placement assessments, tests, quizzes, and evaluations. Actions constituting scholastic dishonesty include, but are not limited to, plagiarism, cheating, fabrication, collusion, falsifying documents, or the inappropriate use of the college’s

information technology resources. Further information is available at https://www.austincc.edu/about-acc/academic-integrity-and-disciplinary-process

 

Student Rights and Responsibilities

Students at ACC have the same rights and protections under the Constitution of the United States. These rights include freedom of speech, peaceful assembly, petition and association. As members of the community, students have the right to express their own views, but must also take responsibility for according the same rights to others and not interfere or disrupt the learning environment. Students are entitled to fair treatment, are expected to act consistently with the values of the college, and obey local, state and federal laws. www.austincc.edu/srr

 

As a student of Austin Community College you are expected to abide by the Student Standards of Conduct. https://www.austincc.edu/students/students-rights-and-responsibilities/student-standards-of-conduct 

 

Senate Bill 212 and Title IX Reporting Requirements 

Under Senate Bill 212 (SB 212), the faculty and all College employees are required to report any information concerning incidents of sexual harassment, sexual assault, dating violence, and stalking committed by or against an ACC student or employee. Federal Title IX law and College policy also require reporting incidents of sex- and gender-based discrimination and sexual misconduct. This means faculty and non-clinical counseling staff cannot keep confidential information about any such incidents that you share with them.

 

If you would like to talk with someone confidentiality, please contact the District Clinical Counseling Team who can connect you with a clinical counselor on any ACC campus:  (512) 223-2616, or to schedule online:  https://www.austincc.edu/students/counseling

While students are not required to report, they are encouraged to contact the Compliance Office for resources and options:  Charlene Buckley, District Title IX Officer, (512) 223-7964;  compliance@austincc.edu .

 

If a student makes a report to a faculty member, the faculty member will contact the District Title IX Officer for follow-up.

 

Student Complaints

A defined process applies to complaints about an instructor or other college employee. You are encouraged to discuss concerns and complaints with college personnel and should expect a timely and appropriate response. When possible, students should first address their concerns through informal conferences with those immediately involved; formal due process is available when informal resolution cannot be achieved. 

Student complaints may include (but are not limited to) issues regarding classroom instruction, college services and offices on the basis of actual or perceived race, color, national origin, religion, age, gender, gender identity, sexual orientation, political affiliation, or disability.

Further information about the complaints process, including the form used to submit complaints, is available at: http://www.austincc.edu/students/students-rights-andresponsibilities/student-complaint-procedures

 

Statement on Privacy

The Family Educational Rights and Privacy Act (FERPA) protects confidentiality of students’ educational records. Grades cannot be provided by faculty over the phone, by e-mail, or to a fellow student.

 

Recording Policy

To ensure compliance with the Family Education Rights and Privacy Act (FERPA), student recording of class lectures or other activities is generally prohibited without the explicit written permission of the instructor and notification of other students enrolled in the class section.  Exceptions are made for approved accommodations under the Americans with Disabilities Act. 

Recording of lectures and other class activities may be made by faculty to facilitate instruction, especially for classes taught remotely through BlackBoard Collaborate or another platform.  Participation in such activities implies consent for the student to be recorded during the instructional activity.  Such recordings are intended for educational and academic purposes only.

 

ACC Safety Statement

Health and safety are of paramount importance in classrooms, laboratories, and field activities. Students are expected to learn and comply with ACC environmental, health and safety procedures and agree to follow ACC safety policies. Emergency Procedures posters and Campus Safety Plans are posted in each classroom and should be reviewed at the beginning of each semester. All incidents (injuries/illness/fire/property damage/near miss) should be immediately reported to the course instructor. Additional information about safety procedures and how to sign up to be notified in case of an emergency can be found at http://www.austincc.edu/emergency

Everyone is expected to conduct themselves professionally with respect and courtesy to all. Anyone who thoughtlessly or intentionally jeopardizes the health or safety of another individual may be immediately dismissed from the day’s activity and will be referred to the Dean of Student Services for disciplinary action.

In the event of disruption of normal classroom activities due to an emergency situation or an illness outbreak, the format for this course may be modified to enable completion of the course. In that event, students will be provided an addendum to the class syllabus that will supersede the original version.

 

Campus Carry Notification

The Austin Community College District concealed handgun policy ensures compliance with Section 411.2031 of the Texas Government Code (also known as the Campus Carry Law), while maintaining ACC’s commitment to provide a safe environment for its students, faculty, staff, and visitors.  Beginning August 1, 2017, individuals who are licensed to carry (LTC) may do so on campus premises except in locations and at activities prohibited by state or federal law, or the college’s concealed handgun policy. In addition, concealed weapons are not allowed on ACC-sponsored field trips where the school owns or has chartered or leased vehicles for transportation.

 

It is the responsibility of license holders to conceal their handguns at all times. Persons who see a handgun on campus are asked to contact the ACC Police Department by dialing 222 from a campus phone or 512-223-7999.Please refer to the concealed handgun policy online at austincc.edu/campuscarry.

 

IMPORTANT: Welding classes are held in an area designated as an exclusion zone as defined by state law or the college’s concealed handgun policy. Concealed carry is prohibited in exclusion zones. Concealed weapons must be stored in a secure place as defined by college policy prior to entering the classroom, studio, or learning space. 

 

Discrimination Prohibited

The College seeks to maintain an educational environment free from any form of discrimination or harassment including but not limited to discrimination or harassment on the basis of race, color, national origin, religion, age, sex, gender, sexual orientation, gender identity, or disability.

Faculty at the College are required to report concerns regarding sexual misconduct (including all forms of sexual harassment and sex and gender-based discrimination) to the Manager of Title IX/Title VI/ADA Compliance. Licensed clinical counselors are available across the District and serve as confidential resources for students. 

Additional information about Title VI, Title IX, and ADA compliance can be found in the ACC Compliance Resource Guide available at: https://drive.google.com/file/d/1o55xINAWNvTYgI-fs-JbDyuaMFDNvAjz/view

 

Use of ACC Email

All College e-mail communication to students will be sent solely to the student’s ACCmail account, with the expectation that such communications will be read in a timely fashion. ACC will send important information and will notify you of any college related emergencies using this account. Students should only expect to receive email communication from their instructor using this account. Likewise, students should use their ACCmail account when communicating with instructors and staff. Instructions for activating an ACCmail account can be found at http://www.austincc.edu/help/accmail/questions-and-answers.
 

Use of the Testing Center

All testing is currently online.  While campuses are closed, exams for courses will be online tests that students can take from home.  For more information about online testing at ACC, visit the Online Testing resource page: https://www.austincc.edu/academic-and-career-programs/acconline/testing.

STUDENT SUPPORT SERVICES

The success of our students is paramount, and ACC offers a variety of support services to help, as well as providing numerous opportunities for community engagement and personal growth.

 

Student Support

ACC strives to provide exemplary support to its students and offers a broad variety of opportunities and services. Information on these campus services and resources is available at: http://www.austincc.edu/studentsA comprehensive array of student support services is available online at:  https://www.austincc.edu/coronavirus/remote-student-support 

Student Accessibility Services

Students with documented disabilities who need classroom, academic, or other accommodations must request them through the office Student Accessibility Services (SAS). SAS offices are located at each major campus. Students are encouraged to request accommodations when they register for courses or at least three weeks before the start of the semester; otherwise, the provision of accommodations may be delayed. Students who have received approval for accommodations from SAS for this course must provide the instructor with the document titled “Notice of Approved Accommodations” from SAS before accommodations will be provided.

Accommodations will not be provided retroactively. Arrangements by the instructor for academic accommodations can only be made after he or she receives the “Notice of Approved Accommodations” from the student.

 

Additional information about Student Accessibility Services is available at

https://www.austincc.edu/offices/student-accessibility-services-and-assistivetechnology

 

Academic Support

ACC offers academic support services on all of its campuses. These services, which include face-to-face and online tutoring, academic coaching, and supplemental instruction, are free to enrolled ACC students. Tutors are available in a variety of subjects ranging from accounting to pharmacology. Students may receive these services on both a drop-in and referral basis. 

An online tutor request can be made here:

https://de.austincc.edu/bbsupport/online-tutoring-request/

 

Additional tutoring information can be found here:

austincc.edu/onlinetutoring

 

Library Services

ACC Library Services is operating online while campuses are closed during the current pandemic. Libraries continue to support ACC courses and programs and provide students with research and assignment assistance from expert faculty librarians. ACC students have full rights and privileges to access Library Services online 24/7 via the ACC Library website, and students must use their ACCeID logins to access all online materials, including ebooks, articles from library databases, and streaming videos. ACC Libraries provide the “Ask a Librarian” service, which allows students to reach a librarian 24/7 through online chat or complete an online form for in-depth questions.  Faculty librarians are available via email and virtually to meet with you by appointment seven days a week. Students can also contact the Library for questions about their library account, registration holds, and technology/device distribution options. 

 

 

Technology Support Services

In response to COVID-19-related campus closures, Austin Community College now provides free, secure drive-up WiFi to students and employees in the parking lots of all campus locations. WiFi can be accessed seven days a week, 7 am to 11 pm.  Additional details are available at https://www.austincc.edu/coronavirus/drive-up-wifi

Students who submit the Student Technology Access Form and indicate they need help accessing their online learning environment to successfully complete their courses are eligible to check out an ACC iPad for use during the semester.  You must be registered for a credit course, Adult Education, or Continuing Education course.

 

Student Organizations

ACC has over seventy student organizations, offering a variety of cultural, academic, vocational, and social opportunities. They provide a chance to meet with other students who have the same interests, engage in service-learning, participate in intramural sports, gain valuable field experience related to career goals, and much else. Student Life coordinates many of these activities, and additional information is available at http://sites.austincc.edu/sl/.

 

Personal Support

Resources to support students are available at every campus. To learn more, ask your professor or visit the campus Support Center. All resources and services are free and confidential. Some examples include, among others:    

  • Food resources including community pantries and bank drives can be found here:

https://www.centraltexasfoodbank.org/food-assistance/get-food-now

A full listing of services for student parents is available at: https://www.austincc.edu/students/child-care

  • The CARES Act Student Aid will help eligible students pay expenses related to COVID-19: 

https://www.austincc.edu/coronavirus/cares-act-student-aid.

   

Mental health counseling services are available throughout the ACC Student Services District to address personal and or mental health concerns: http://www.austincc.edu/students/counseling 

If you are struggling with a mental health or personal crisis, call one of the following numbers to connect with resources for help. However if you are afraid that you might hurt yourself or someone else, call 911 immediately.

Free Crisis Hotline Numbers:

Austin / Travis County 24 hour Crisis & Suicide hotline: 512-472-HELP (4357)

The Williamson County 24 hour Crisis hotline: 1-800-841-1255

Bastrop County Family Crisis Center hotline: 1-888-311-7755

Hays County 24 Hour Crisis Hotline: 1-877-466-0660

National Suicide Prevention Lifeline: 1-800-273-TALK (8255)

Crisis Text Line: Text “home” to 741741

o Substance Abuse and Mental Health Services Administration (SAMHSA) National Helpline: 1-800-662-HELP (4357)

National Alliance on Mental Illness (NAMI) Helpline:1-800-950-NAMI (6264)

 

Illness

Any ACC student or employee with symptoms or exposure to the COVID-19 virus should inform their professor(s) or supervisor and complete the college’s self reporting form:  https://cm.maxient.com/reportingform.php?AustinCC&layout_id=124

 

Important Information on Advising

If you have decided to pursue a degree or certificate in Welding Technology, it is essential that you obtain departmental advising immediately.  There are several critical obligations that students overlook, then later expect the College to make exceptions for their oversight when the time comes to graduate.  It is your responsibility to obtain a copy of the ACC College Catalog and stay informed of your obligations:

 

  1. Failure to Follow a Degree or Certificate Plan:  It is imperative that you adhere to a welding degree or certificate plan outlined in the ACC College Catalog current at the time of your initial enrollment.  It is your responsibility to seek out the appropriate departmental advisor to work with you in preparing a degree plan, and to approve restricted electives, course substitutions, and course challenges (if allowed).  Failure to do so can result in your graduation application being denied until such time that you comply with College policy.

  2. Texas Success Initiative (TSI):  Texas law created the Texas Success Initiative (TSI), which requires all degree-seeking students to take the Texas Higher Education Assessment (THEA) test or an approved alternative.  Students may forgo TSI assessment if they meet one of the waivers or exemptions listed in the ACC College Catalog.

  3. Inadequate Record Keeping:  From the time you first enroll, you should create a home file and keep records of your paperwork each semester.  As a minimum, these records should include your degree plan, TSI scores, enrollment records, payment receipts, and semester grade reports.

  4. Application for Graduation:  If you are eligible for graduation with a degree or certificate in Welding Technology, you must submit your application for graduation no later than the posted deadline.  This deadline comes early in the semester, so consult the current ACC Academic Calendar for the exact date.  Then, apply for graduation through your student Online Services account.  Do not miss this deadline or you will forfeit graduating that semester.

  5. Failure to Apply for Certificates Before Applying for a Degree:  You cannot receive a certificate at the same time (or after) you receive your Associate of Applied Science degree.  Certificates are progressive awards received in stair-step fashion on the way to completing your associate’s degree.  You should apply for them as soon as you have completed their requirements—not wait until the same semester that you apply for your degree.  If you have a question, contact the ACC Graduation Office at (512) 223-7018.

  6. Minimum Grades for Graduation:  Only grades of C or better may be applied toward any degree, certificate, or award in Welding Technology.  This applies to courses taken at ACC and to credits transferred from any other institution.  

  7. Transferability:  Transferability of workforce courses varies. Students interested in transferring courses to another college should speak with their Area of Study (AoS) advisor, Department Chair, and/or Program Director.

 

For More Information

It is your responsibility to stay informed regarding the policies and deadlines that affect you as a student.  This information can be found in the following sources, which can be found online or obtained in the Admissions Office of Building G on the Riverside Campus:

1. Course Schedule (online)

2.    Academic Calendar (online)

3. Student Handbook (free; also available online)

4. College Catalog (nominal charge; also available online)

 

Annual Course Offerings

You should note that not all courses are offered each semester and should arrange your schedule accordingly.  Advanced courses with low demand are generally scheduled only once annually.  Be aware of prerequisites as you plan your semesters.  

You may contact the Welding Department office (512-223-6443) with questions.

 

Laboratory Policy

1. You must attend class at the time for which you are enrolled.

2. When you complete a project, request approval from your instructor.  You will not be credited for unproved projects.

3. Cleanup time is ten minutes before the end of class.  Sweep your immediate work area and return equipment to the tool room.  Surrounding work areas must be cleaned with the combined efforts of all students.

4. Do not waste metal.  Cut away practice welds and consolidate pieces.  Do not remove metal from the shop.  This will help keep lab fees reasonable in the face of rising costs for steel.

  1. If there is an equipment malfunction, inform your instructor immediately so that it can be repaired and returned to service.

  2. Smoking is not permitted on campus.

NOTE:  Persistent violation of these procedures as well as specific procedures outlined by your instructor may cause you to be considered a safety risk and be removed from the class or withdrawn for the semester.

 

Safety Regulations

Welding can become very dangerous—even fatal—if you are careless and neglect safety precautions.  Most accidents occur when people get in a hurry, so learn to pace yourself and move cautiously and deliberately.  The College endeavors to provide you with proper training and a safe environment, but you must also do your part by abiding by the following rules.  If you persistently violate these rules, you will be considered a safety risk and will be withdrawn from class:

  1. Wear your safety glasses at all times.  

  2. Wear your ear plugs in areas of high noise levels.

  3. Wearing earbuds or headphones is prohibited while in the laboratories.

  4. Know the locations and proper use of fire extinguishers.  They are located at the exit to every classroom and laboratory.

  5. Do not weld or grind near oxy-fuel tanks, manifold connections, or other potential sources for gas leaks.

  6. Beware of the signs of dehydration, especially during warm months: disorientation, confusion, light-headedness, flushed appearance, headache, exhaustion.  Do not wait until these signs appear—drink fluids and take breaks regularly.                                                                           

  7. Be mindful of proper ventilation in your work area.

  8. When using portable grinders, be sure that you direct sparks away from others.

  9. When using stationary pedestal grinders, be sure that the tool rest is adjusted as close to the grinding wheel as possible without touching it (1/16”).  Always wear safety glasses when grinding and wire brushing.  Do not wear gloves when using pedestal grinders.

  10. Do not handle oxy-fuel equipment with oil or grease on your hands or clothing.

  11. Do not wear loose or dangling clothing, jewelry, or hair when welding or handling materials.

  12. Be sure that you have the proper shade of filter lens in your welding helmet or face shield.

  13. Do not attach your ground lead to water pipes or electrical conduit.

  14. When welding in a booth, keep your door closed.  When welding in an open area, shield your arc with welding curtains.  Always consider the line-of-sight between your arc and the eyes of bystanders.

  15. To avoid burns to others, do not discard hot metal without first quenching it.  Write “HOT” on objects too large to bring to the quench tank.

  16. Read Chapter 2:  “Safety in Welding” in your textbook by Larry Jeffus, Welding Principles and Applications, mentioned later in this syllabus.

  17. Report all accidents to your instructor without delay.  If you suspect an unsafe condition or an equipment malfunction, bring it to you instructor’s attention IMMEDIATELY.

 

Special Warning about Bloodborne Pathogens

A number of very serious Bloodborne Pathogens lurk in today’s public environments that can be devastating to your health—even fatal:

  • HIV — Human Immunodeficiency Virus

  • AIDS — Acquired Immunodeficiency Syndrome

  • Hepatitis A, B and C

  • Tetanus — “lockjaw”

  • MRSA — Methicillin Resistant Staphylococcus Aureus

  • Necrotizing Fasciitis — “flesh-eating disease”

If you sustain a nick, cut, puncture, abrasion, or any wound in which blood surfaces—however minor—cease all activity immediately and proceed to a First Aid Kit to apply antiseptic and a protective bandage.  Time is critical in treating Bloodborne Pathogens.  Notify your instructor, who will call Campus Police for further assessment, and if necessary, Austin Emergency Medical Services will be notified.

You will need to fill out the following forms, as appropriate, to activate your student liability insurance.  If your injury requires emergency room treatment, it is much easier to have your forms with you at the time of admittance.  It is infinitely more tedious getting signatures from treating physicians and hospital personnel days after the occurrence.  These forms are attached to the cabinet doors of the First Aid Kits:

  1. Student Accident Liability Form

  2. First Aid Log

  3. Incident Reporting Form

 

Supplies – All are required.  Not having these required tools will affect your grade for this course.

You are required to purchase the following items for your classes. You are preparing to enter the profession of welding, and like other technical crafts, it requires specialized tools and equipment.  Higher quality tools cost more initially, but they tend to last longer and usually result in savings over time.

Most tools are needed on the first day of class, some are needed by week 2.  All other tools are required by mid-term. 

 

  1. Safety glasses*

  2. Welding hood with replacement cover lenses *

  3. Welding cap

  4. Boots or high-top shoes*

  5. Gauntlets or gloves, according to your class*

  6. Leather sleeves or jacket – (Not required if only taking WLDG 1434 - Intro to GTAW)*

  7. Long sleeve heavy cotton work shirt*

  8. Cutting glasses, shade 3 or 5*

  9. Hand wire brush*

  10. Chipping hammer*

  11. Vice Grip™  10R, or 10WR, or 10CR, or 12LC  (at least one vice grip)*

  12. Striker with flint replacements*

  13. Soapstone*

  14. needle-nose pliers with side cutter, if taking a GMAW course (Welder’s Plier such as Welpers™ recommended)*

  15. 12” combination square with steel blade, or 6”speed square*

  16. 4½” diameter angle grinder** – must have by end of week 2

  17. Extra grinding disks (1/4”x4 ½”)** - must have by end of week 2

  18. Extra wire wheels (4 ½”) **- must have by end of week 2

  19. retractable tape measure **- must have by end of week 2

  20. Ear plugs **- must have by end of week 2

  21. 2-lb ball or cross peen hammer

  22. 10” crescent wrench

  23. Tool box or bucket or tool bag

  24. Face shield with clear lenses

  25. Oxy/Fuel tip cleaner

  26. ¼” center punch

  27. ½” cold chisel

  28. Vice Grips™, two 11R each

  29. Pipe wrap: medium size

 

*Indicates needed on first day of class            

**Must have by end of week 2

 

These items can be obtained from one of the Austin area welding suppliers below. Most items can also be purchased from any hardware store.

 

Airgas Southwest

11,111 North Lamar Blvd. 

(512) 835-0202

Austin, Texas

On North Lamar between 

Kramer and Braker Lanes 

Precision Oxygen 

4927 East 5th Street 

385-2247  

Austin, Texas

On East 5th Street four blocks 

east of Springdale Road  

Alamo Welding Supply 

613 Chicon  

(512) 476-9400

Austin, Texas  

Eleven blocks east of I-35  

between 6th and 7th Streets 

Matheson Tri-Gas (San Marcos)

3016 Highway 123

San Marcos, Texas

(512) 396-3926

2.5 miles east of I-35

Praxair Distribution

2801 Montopolis Drive

(512) 389-2323

Austin, Texas

On Montpolis north of Ben White Blvd.  

across from the entrance to Sematech

Matheson Tri-Gas (Austin)

3519 East 5th Street  

(512) 385-0611

Austin, Texas  

At the corner of East 5th Street  

and Springdale Road  

Texas Welding Supply

4705 Commercial Park Drive

(512) 272-9353

Austin, Texas

East of Highway 183 off Springdale Road 


Round Rock Welding Supply

1400 North Industrial Boulevard

 (512) 828-3200

Round Rock, Texas

Highway 79 exit, left under I-35, right at Chisolm, second street to left, located behind Gattiland 


 

Red Ball Oxygen

335 Commercial Dr

Buda, TX 78610

512-523-8146

 

Examinations/ OSHA 10/ Other Assignments

This course consists of three exams (Safety Exam, Mid-term, Final Exam), and a requirement to complete OSHA 10 by the withdrawal deadline. It may also include quizzes and other assignments, at the discretion of your instructor.  These assignments account for 40% of your overall course grade.

Safety examination: Chapter 2, 30, 31

Mid-term examination: 3,4,7, and 28  

Final examination: Hands on - Practical Welding Exam

It is the student’s responsibility to confirm exam content, format, and dates with your instructor.

 

OSHA 10 Requirement

Students taking WLDG 1428, WLDG 1430, or WLDG 1434 are required to complete OSHA 10 training.  This training is available online.  A recommended site for this training is www.careersafeonline.com.  The training must be completed by the withdrawal deadline or per your professor’s instructions.  Failure to meet this requirement may result in you being dropped from the course.  If you have already completed the training, you may show your professor proof of completion to satisfy this requirement.

 

PROJECT LIST

 

Surfacing

 

Project Number 

Skill

Completion Date

Course Completion

 

1. Flat E-6010 2%

2. Horizontal E-6010 4%

3. Vertical E-6010 6%

4. Overhead E-6010 8%

5. Flat E-7018 10%

6. Horizontal E-7018 12%

7. Vertical E-7018 14%

8. Overhead E-7018 16%


 

Oxy-Fuel Cutting (OFC)

 

Project Number 

Skill

Completion Date

Course Completion

 

Cutting

9. Manual Torch 18%

10. Track Torch 20%


 

Tee-Joints

 

Project Number 

Skill

Completion Date

Course Completion

 

11. Flat (1F) E-6010 22%

12. Horizontal (2F) E-6010 24%

13. Vertical (3F) E-6010 26%

14. Overhead (4F) E-6010 28%

15. Flat (1F) E-7018 30%

16. Horizontal (2F) E-7018 32%

17. Vertical (3F) E-7018 34%

18. Overhead (4F) E-7018 36%

 

Lap-Joints

 

Project Number 

Skill

Completion Date

Course Completion

 

19. Flat (1F) E-6010 38%

20. Horizontal (2F) E-6010 40%

21. Vertical (3F) E-6010 42%

22. Overhead (4F) E-6010 44%

23. Flat (1F) E-7018 46%

24. Horizontal (2F) E-7018 48%

25. Vertical (3F) E-7018 50%

26. Overhead (4F) E-7018 52%


 

Edge-Joints

 

Project Number 

Skill

Completion Date

Course Completion

 

27. Flat (1F) E-6010 53%

28. Horizontal (2F) E-6010 54%

29. Vertical (3F) E-6010 55%

30. Overhead (4F) E-6010 56%

31. Flat (1F) E-7018 58%

32. Horizontal (2F) E-7018 60%

33. Vertical (3F) E-7018 62%

34. Overhead (4F) E-7018 64%


 

Flare-Bevel-Joints

 

Project Number 

            Skill

  Completion Date  

        Course Completion

 

35. Flat (1F) E-6010 66%

36. Horizontal (2F) E-6010 68%

37. Vertical (3F) E-6010 70%

38. Overhead (4F) E-6010 72%

39. Flat (1F) E-7018 74%

40. Horizontal (2F) E-7018 76%

41. Vertical (3F) E-7018 78%

42. Overhead (4F) E-7018 80%


 

Flare-Vee-Joints

 

Project Number 

Skill

Completion Date

Course Completion

 

43. Flat (1F) E-6010 82%

44. Horizontal (2F) E-6010 84%

45. Vertical (3F) E-6010 86%

46. Overhead (4F) E-6010 88%

47. Flat (1F) E-7018 90%

48. Horizontal (2F) E-7018 92%

49. Vertical (3F) E-7018 94%

50. Overhead (4F) E-7018 96%


 

Other Electrodes

 

Project Number 

Skill

Completion Date

Course Completion

 

51. Flat (1F) E-6011 ∅3/32" 98%

52. Horizontal (2F) E-6011 tee- and lap-joints on 12-gauge 100%


 

Calculation of Final Grade

Projects: Percent Completed_________% x 60% = _________Points

Exams/ OSHA 10/ Assignments: Average of Grades_________% x 40% = _________Points

Total Points_______ Final Course Grade_______

 

Withdrawal for Excessive Absences 

 

WARNING—READ CAREFULLY!  If you accumulate unexcused absences exceeding 10% of the total eighty clock-hours required for this course by the Texas Higher Education Coordinating Board, you will be dropped from class.  You will receive the grade of W.  If the final semester withdrawal date has passed, you will receive the grade of F.

 

Your absences will be recorded on the last page of your Projects List presented at the back of this syllabus.  It is your responsibility—not your instructor’s—to keep track of your absences.

 

Excessive absences result in (1) your failure to progress towards the objectives of the course, (2) unfair demands on your instructor's time by taking him/her away from responsible students in order to catch you up on missed assignments, and most important (3) you become an increased safety risk due to your diminished familiarity with hazardous equipment and safety protocols.

 

If it becomes necessary for you to withdraw yourself from this course, consult the calendar in the current Course Schedule for the last day to withdraw and still receive the grade of W (approximately two weeks before the end of the semester).  It is not your instructor's responsibility to remind you of this date.  If you are failing and do not withdraw in time, you will be locked in with no way to avoid the final course grade of F.

 

Fall or Spring classes which meet two times per week:

 

First Absence

Second Absence

Third and Final Absence

 

Fall or Spring classes which meet one time per week:

 

First Absence

Second and Final Absence

 

Summer classes which meet two times per week:

 

First Absence

Second and Final Absence


 

WLDG 1428: Introduction to Shielded Metal Arc Welding

 

Welding Technology Department

Office: (512) 223-6443

Austin Community College

Austin, Texas  78741

 

Round Rock, Texas 78665

 

SAFETY AGREEMENT

 

By signing my name below, I am attesting that my instructor has made me aware that welding is dangerous if I ignore applicable safety regulations and laboratory policies.  I understand that I will acquire the knowledge of these regulations and policies by (1) reading the course syllabus attached to Safety Agreement, (2) reading the applicable chapters on safety in my textbook (if applicable), (3) observing all safety and warning signs posted in the laboratories and classroom, and (4) attending in-class safety demonstrations on equipment and shop practices given by my instructor throughout the course.  I understand that it is my responsibility to attend class regularly, be alert to my surroundings, and remain constantly vigilant to the risks of working in an industrial environment.  I understand that “safe practice” is the discretionary interpretation of my instructor, and that if I fail to adhere to these requirements—including the attendance policy outlined in the syllabus—I will be considered a safety risk to myself and others and I may be withdrawn or possibly fail the course.

 

By signing this form, I also attest that I will acquire all required tools and supplies as listed within the course syllabus.

 

By signing this form, I also attest that I will comply with the requirements developed by Austin Community College District (ACC) due to Covid-19. (1) Practice social distancing by keeping 6 feet distance from others, (2) facial coverings are required at all times while in the classrooms and labs, (3) washing hands frequently with soap and water for a minimum of 20 seconds, (4) avoid touching your face especially your eyes, nose, and mouth, (5) cover your mouth when you cough or sneeze, (6) do not enter an ACC building if you have any signs or symptoms of possible Covid-19. Symptoms include cough, shortness of breath, chills, repeated shaking with chills, muscle pain, headache, sore throat, loss of taste or smell, diarrhea, fever over 100.0 degrees, or known close contact with a person who has been lab confirmed to have Covid-19. 


 

Student (print name) Student (signature)

 

Address __________________________________________________________ _________

 

Student Phone Student Email

 

Instructor Year

 

Emergency 

Contact Person Emergency Phone

 

 

Readings

Required Texts/ Materials/ Software

Jeffus, Larry, Welding: Principles and Applications, Delmar Publishers, Inc., current edition.

This excellent textbook provides a great deal of specific instruction and reference material on theory and applied welding skills.  It can be purchased at the campus bookstore.

Required Supplies:  There are a number of required tools for this course.  Please see the supply list in this syllabus.

 

Examinations/ OSHA 10/ Other Assignments

This course consists of three exams (Safety Exam, Mid-term, Final Exam), and a requirement to complete OSHA 10 by the withdrawal deadline. It may also include quizzes and other assignments, at the discretion of your instructor.  These assignments account for 40% of your overall course grade.

Safety examination: Chapter 2, 30, 31

Mid-term examination: 3,4,7, and 28  

Final examination: Hands on - Practical Welding Exam

It is the student’s responsibility to confirm exam content, format, and dates with your instructor.

Course Subjects

Course Description

WLDG 1428: Introduction to Shielded Metal Arc Welding.  An introduction to the shielded metal arc welding process. Emphasis placed on power sources, electrode selection, and various joint designs.   

Student Learning Outcomes/Learning Objectives

Course Learning Outcomes

Select electrodes and amperage settings for various thicknesses of materials and welding positions; define principles of arc welding; explain electrode classifications; perform SMAW operations utilizing various positions, electrodes, and joint designs.

 

Program Learning Outcomes

  • Demonstrate welding skills sufficient to meet industry certified welder standards.

  • Interpret codes and safety standards that pertain to the welding industry.

  • Use proper hand, measuring, and layout tools, to fabricate welded projects or certification coupons.

  • Demonstrate work attributes and ethics that contribute to personal success and towards employment goals.